TIEFBOHRFIX
Retrofitable on most machine tools trough adapter-technique.
THE IDEA
Deep drilling milling machines for complex machining are too expensive in purchasing due to a low capacity utilisation. In contrast to these machines other machine tools come up against their limits by machining deep holes. Tiefbohrfix is the solution for this problem. The adapter module which we applied patent for, can be adapted to most machine tools and allows you to transform your machine into a deep drilling machine within only a few minutes, which does not have to hide itself behind conventional deep drilling technology.
topNEW OPTIONS
For using the Tiefbohrfix at its best, AUERBACH bed-type milling machines can be purchased with additional options from now on:- deep drilling-compatible coolant device (adaption of flow and pressure)
- aligned SPL-spindle for deep drilling
- sensor system and monitoring, e.g. monitoring of frequency oscillation and temperature
- minimal lubrication system by HPM-Breeze
MODE OF OPERATION
The Tiefbohrfix is docked on the spindle housing, where a parallel plate to the spindle is mounted. The tool holder with deep drilling tools, which has been mounted into the deep drilling unit moves into the tool taper of the spindle housing and is fixed by the tool clamper.
Tiefbohrfix is connected with the machine control by an electric quick fastener. So we can ensure that the NC-controlled whip guides receive the necessary feed signals. The required changing time for inserting the deep drilling unit with a comparable tool is under 5 minutes.
After docking the deep drilling unit incl. drilling tool, the tool position data is typed into the control. Machining data for programmed holes, e.g. specific drilling data, general cutting data and cutting and coolant monitoring data have to be typed into the AUERBACH machining cycles, which are programmed especially for deep drilling. This data is an essential part of the new kind of drilling deep holes with machining centres and it helps monitoring the drilling process and avoiding broken tools.
After completing all preparations, the machining process in which the drill moves to the starting position begins. The tool moves with the help of the feed values into the work piece. The whip guides, which have been adjusted in the defined distance of 40 x D, move synchronically to the machine feed, so that the tool is protected permanently.
The spindle speed will be stopped after achieving the drilling depth and the tool moves backwards out of the hole. Also the whip guides move backwards synchronically to their starting position. Thereafter the deep drilling unit can be put aside in its designated transport carrier on a space of 1 m².
The economic use of the development of this deep drilling unit „Tiefbohrfix“ is that we can do comprehensive tasks directly. This means that we can drill deep holes via swivelling the spindle head in an angle of +/- 90°. By using a rotary table all 5 sites of the work pieces can be drilled – in all angels. Till now normally special deep drilling machines have been used for machining deep holes. One disadvantage was that deviations occurred because of clamping twice. It was also a problem that unnecessary costs arose due to additional transport and holding time within the value chain. Furthermore there are no small deep drilling machines, which offer comparable machining opportunities than the combined milling machines with an adaptable deep drilling unit.
Tiefbohrfix costs only a fractional amount in comparison to a deep drilling machine, but is more powerful and requires less space.
topTECHNICAL DATA
| steady rest device: | |
| Drilling depth (mm) | ca. 850 |
| Drilling diameter (mm) | 1 - 15 |
| Tool taper | SK 40, HSKA-63 SK 50, HSK-A100 |
| Tool shaft | ZH 25-00(25 x 70 mm) |
| Amount of steady rests | 2 |
| Weight | ca. 80 kg |
| Dimensions (retraced, mm) | 440 x 220 x 1430 |
| Mashine requirements: | |
| Area for adaptation (mm) | 170 x 400 |
| Pneumatic plug (bar) | 6 |
| Coolant flux (l/min) | up to 55 |
| Coolant pressure (bar) | up to 100 |
| Control of an servo-axes Motor measuring system |
|
| Intergration of a deepdrilling software | |
THE BENEFITS
- Setup times under 5 minutes
- Electrical quick acting closure
- Docked via zero point system
- CNC-monitored drilling operation
- Holes up to 120 x D
- Space saving (stored less than 1m2)
- Retrofittable on most machines of other manufacturers
- Little costs of invest and for maintenance
AUERBACH
For more than 60 years AUERBACH has been producing machine tools made in Germany.Our specialty is to combine the new technology of deep drilling with the well-tried one of milling in only one machine. The benefits for our costumers are obvious:
Clamped once the work piece can be milled and drilled in one turn only and the usage of the machine can be chosen just like required. Continually improving our product range we were able to increase our revenues not only in Germany , but also in the Asian market. The growth of this niche market in Asia will permit us to guarantee a good availability of service and spare parts.
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IMPRINT
Provider identification:
Auerbach Maschinenfabrik GmbH
Gewerbering 10
08236 Ellefeld
Telefon: +49 3745 310
Telefax: +49 3745 5160
E-Mail: info@auerbach-gmbh.de
Managing Director:
Thomas Gemeinhardt
Company registered at Chemnitz Local Court
Register of Companies Number: HRB 14670
Turnover tax identification number as per § 27a Turnover Tax Law: DE 812317039